As you all know, AAP40 came without the insert rooms in te tuck boxes that we got in AA50. Inspired by AA50, I made some inserts that are fairly easy to print, cut, and fold.
You may have noticed them on Boardgamegeek, if you are frequenting that site. (or at the HGD forums).
There are two versions for different paper formats:
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A3 format paper: http://www.boardgamegeek.com/filepage/51250/diy-tuck-box-insert-a3-format-printing
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Letter format paper: http://www.boardgamegeek.com/filepage/52700/diy-tuck-box-insert-letter-format-printing
There is also a guide on how to assemble them here:
http://boardgamegeek.com/thread/482533/diy-tuck-box-insert
Enjoy!